Tailored non-destructive testing, heat treatment procedures, and quality surveillance designed for the unique operating environments, temperatures, and metallurgy of India's heavy process industries.
Delivering code-compliant non-destructive examination and engineering consultancy across vital manufacturing and processing sectors.
Continuous exposure to corrosive chemicals and elevated pressures demands meticulous inspection. ETCS provides comprehensive ultrasonic thickness profiling, weld radiographic testing, and localized PWHT for reaction vessels, distillation towers, condensers, and transfer piping.
High-pressure synthesis loops operating under severe thermal and hydrogen attack conditions require rigorous flaw detection. We support ammonia and urea plants with helium leak testing, ultrasonic flaw sizing, and turnaround inspection teams.
Supercritical boilers and high-pressure steam piping require specialized NDT to prevent forced outages. Our engineers carry out Indian Boiler Regulations (IBR) compliance testing, creep flaw assessment, and video boroscopy of boiler tube bundles.
Seasonal operational intensity demands complete reliability during the crushing season. ETCS executes off-season non-destructive testing on heavy mill roller shafts, evaporator calandrias, and juice heaters to guarantee flawless harvesting campaigns.
Quality assurance for heavy cast and forged industrial components. We identify internal shrinkage cavities, gas porosity, hot tears, and forging bursts using deep ultrasonic penetration and wet fluorescent magnetic particle inspection.
Stringent safety standards in hydrocarbon processing require continuous non-destructive surveillance. ETCS field crews provide pipeline radiography, spark testing of anti-corrosion wraps, and furnace coil tube wall verification.
Uncompromising testing protocols for high-integrity components where failure is unacceptable. Our certified specialists carry out ultra-sensitive helium mass spectrometer leak detection and specialized volumetric flaw evaluation.
Shop and field fabrication quality assurance under ASME Section VIII and AWS D1.1. We witness welding procedure qualifications (PQR), qualify welders (WPQ), and conduct 100% volumetric and surface testing of long-seam and circ-seam welds.
Our team provides customized inspection test plans (ITP), shutdown crews, and on-site testing equipment mobilization.